USPS tubes

USPS charges a tube more than you'd expect

A rolled poster or a set of drawings looks like the lightest thing you could mail, and USPS still adds a flat surcharge to it before the normal rate even starts. The free-supply lineup has no flat-rate tube to offset it either; the closest USPS comes is a squared tube box that still prices by weight and zone. Here is the actual rule, sourced from USPS's own price list, and what two real tubes cost when we quoted them on 2026-08-18.

USPS's own price list, datedTwo tubes quoted liveCompared against UPS
Mailing tube ready for a USPS shipment
Roll it, then price it

The tube itself is cheap. The surcharge below is the part that surprises people.

The nonstandard surcharge, in USPS's own words

USPS's Notice 123 price list, effective July 12, 2026 and read 2026-08-18, adds a flat $4.50 nonstandard surcharge when a parcel matches any of a short list of shapes. A cylindrical tube or roll is the first one named. The others are a can or a wooden or metal box, more than 24 ounces of liquid in a glass container, a gallon or more of liquid in a metal or plastic container, and any parcel whose contents may cause it to roll or keep the packaging from holding together during processing. The surcharge is not limited to one class of mail either: it reads across Priority Mail Express, Priority Mail and USPS Ground Advantage alike, retail and commercial pricing both. Length draws its own separate rows in the same list — $4.50 once a parcel passes 22 inches, then $10.00 past 30 inches on Ground Advantage and $21.00 on Priority Mail at retail — so the 25-inch and 40-inch tubes below sit in those bands as well. The class-by-class ladder is laid out in our nonstandard fee guide.

The flat-rate lineup is the other half of the story. USPS's Priority Mail page, read the same day, lists flat-rate envelopes and boxes handed out at no cost, and none of them is a tube — there is no flat-rate tube price. The Postal Store does hand out one free tube-shaped carton, the Dual-Use Priority Mail and Priority Mail Express Small Tube Box, 25-9/16 by 6 by 5-1/4 inches, listed at no charge and read the same day. It is a squared corrugated box rather than a cylinder — not the shape the surcharge names — and it ships at ordinary weight-and-zone prices, though at over 25 inches long it sits in the over-22-inch length band regardless. Roll the item in your own round mailing tube instead and the cylindrical line applies on top of the normal rate.

Two tubes, quoted 2026-08-18

Both ran Berkeley Heights, NJ 07922 to Denver, CO 80202. The first is a 24 by 36 poster rolled into a 25-inch tube at 1 lb; the second is a set of architectural drawings in a 40-inch tube at 2.5 lb. Totals are the checkout price a customer actually pays, whatever the carrier adds behind it for the shape.

Poster tube, 25 x 3 x 3 in, 1 lb

Quoted through SMKlog, Berkeley Heights, NJ 07922 to Denver, CO 80202, on 2026-08-18.
CarrierServicePriceQuoted transit
UPSGround$12.405-6 business days
USPSGround Advantage$15.295-6 business days
UPS3 Day Select$16.235-6 business days
UPS2nd Day Air$17.932-3 business days
FedExExpress Saver$23.142-3 business days

Drawings tube, 40 x 4 x 4 in, 2.5 lb

Quoted through SMKlog, Berkeley Heights, NJ 07922 to Denver, CO 80202, on 2026-08-18.
CarrierServicePriceQuoted transit
UPSGround$14.785-6 business days
UPS3 Day Select$21.055-6 business days
USPSGround Advantage$22.165-6 business days
UPS2nd Day Air$25.292-3 business days

UPS Ground was the cheapest service on both tubes, and USPS Ground Advantage came in second on the short tube and third on the long one. USPS also publishes its own retail counter price for these two, separate from what we returned at checkout: $16.45 on the poster tube and $28.95 on the drawings tube. A tube is one of the few shapes where checking both carriers before buying is worth the extra minute.

Run your own tube through the calculator

Where this rule comes from

  • USPS, Priority Mail — the free flat-rate envelope and box lineup, and the absence of a tube among them. Read 2026-08-18.
  • USPS, Notice 123 price list — the $4.50 nonstandard surcharge, the shapes and contents that trigger it, the separate length rows, and the mail classes it applies to. Effective July 12, 2026, read 2026-08-18.
  • USPS Postal Store, Dual-Use Priority Mail/Priority Mail Express Small Tube Box — the one free tube-shaped carton, listed at no charge, 25-9/16 x 6 x 5-1/4 in. Read 2026-08-18.

USPS revises its price list without much notice, and the nonstandard surcharge itself has moved before. Check the current Notice 123 before relying on the figure above for a shipment you are about to pay for.

USPS tube questions

Does USPS charge extra to ship a tube?

Yes. USPS's Notice 123 price list, effective July 12, 2026, adds a $4.50 nonstandard surcharge to any cylindrical tube or roll, and it applies whether the shipment moves on Priority Mail Express, Priority Mail or Ground Advantage.

Does USPS give away a free tube the way it does flat-rate boxes?

Not a flat-rate one. USPS's Priority Mail page, read 2026-08-18, lists free flat-rate envelopes and boxes with no tube among them. The Postal Store does list one free tube-shaped carton, the Dual-Use Priority Mail and Priority Mail Express Small Tube Box at 25-9/16 x 6 x 5-1/4 in, a squared box that ships at normal weight-and-zone prices rather than a flat rate.

Is USPS the cheapest way to ship a tube?

Not necessarily. In both tubes we quoted on 2026-08-18, UPS Ground beat USPS Ground Advantage: $12.40 against $15.29 on the shorter tube and $14.78 against $22.16 on the longer one. Price the exact tube before assuming USPS wins on shape alone.

What packaging triggers the surcharge besides a tube?

USPS's own wording, from Notice 123 read 2026-08-18, lists a can or a wooden or metal box, more than 24 ounces of liquid in a glass container, a gallon or more of liquid in metal or plastic, and any parcel whose contents may cause it to roll or break the packaging during processing.

Keep reading

Browse all shipping cost guides