Does an exchange cost more to ship than a refund?
Yes, by one full leg of freight. A refund moves the parcel out and back, an exchange moves it out, back and out again. On our 2026-07-28 quotes for a 12 x 9 x 1 in poly mailer at 0.7 lb between Newark, NJ and Atlanta, GA, each leg cost $8.86, so the refund totalled $17.72 of freight and the exchange $26.58.
Is the return leg cheaper than the outbound leg?
Not on our quotes. The identical parcel priced $8.86 going from Newark to Atlanta and $8.86 coming back on 2026-07-28. Carriers price a return like any other parcel, so nothing about the direction earns a discount. The transit windows did differ, 8-9 business days out against 5-6 back.
Should I ship the replacement before the return arrives?
It costs the same freight either way and turns a long wait into a short one, so the question is purely about risk. Most sellers who do it wait for a tracking scan on the return first, which keeps the speed benefit while cutting the exposure to items that never come back.
Can I charge for the replacement leg?
Your policy decides, unless a marketplace overrides it. Under the eBay Money Back Guarantee, read 2026-07-28, the seller covers return shipping when an item does not match the listing, and that holds whether the fix is a refund or a replacement. For change-of-mind exchanges the listing's own return policy governs.