Oversize and heavy haul

Heavy equipment hauling: the limits that set the price

Moving a machine is a permitting problem before it is a trucking problem. Federal law fixes what may travel the Interstate System without special permission, and everything above those figures becomes a state-by-state application with its own fees, routes and escort rules. Knowing which side of the line your machine sits on tells you more about the cost than any rate table would.

Federal limits citedShipper checklistLTL comparison quoted
A tracked machine loaded on a low trailer
Height is the usual problem

Deck height plus machine height is the number that decides the route.

What travels without a permit

The Federal Highway Administration publishes the size and weight standards for commercial vehicles on the Interstate System and the National Network at dot.gov, read 2026-07-28. Anything beyond them needs a permit from every state the load passes through, and those permits are issued state by state rather than nationally.

Federal commercial vehicle size and weight standards as published by the Federal Highway Administration at dot.gov, read 2026-07-28, under 23 U.S.C. 127 and 23 CFR part 658.
MeasureFederal standardWho sets the rest
Gross vehicle weight80,000 lbAbove it, a permit per state
Single axle20,000 lbBridge formula may reduce the allowance further
Tandem axle34,000 lbBridge formula may reduce the allowance further
Width102 in, states may not set a different limit on the National NetworkSafety devices such as mirrors are excluded
HeightNo federal limitStates, generally between 13 ft 6 in and 14 ft 6 in
LengthNo federal limit for most tractor-semitrailer combinations on the National NetworkStates, with federal floors protecting 48 ft semitrailers

The bridge formula matters more than people expect. It can reduce the legal gross weight below 80,000 lb depending on how many axles the combination has and how far apart they sit, so a load that is legal on paper by total weight can still be illegal as loaded. This is the carrier’s problem to solve, but it is why the same machine gets different answers from different carriers.

What the carrier needs from you

A heavy haul quote is built from measurements, not from a description. Getting these five right at the first attempt is the difference between a price that holds and a price that changes on the day.

Dimensions to the widest point

Measure the machine as it will sit on the trailer, including mirrors, buckets, booms, exhaust stacks and anything bolted on. If parts come off to lower the height, say which ones and who removes them. Height is where most permits are won or lost, because deck height plus machine height has to clear every bridge on the route.

Operating weight with fluids and attachments

Quote the weight of the thing that is actually going, not the shipping weight from a brochure. Fuel, hydraulic oil, counterweights and a bucket are real pounds, and they are the pounds that get weighed at a scale house.

How it loads at both ends

Say whether the machine drives on under its own power, gets craned, or needs ramps. Say who operates it. A carrier that arrives expecting a self-propelled load and finds a seized machine has a wasted trip, and the charges for that are published: Estes bills $222.55 for a vehicle furnished but not used and $300.00 per person for the first three hours of extra labour.

What the site is like

Overhead cables, gate widths, soft ground, turning space and whether a 70 ft combination can physically leave again. These decide the trailer type as much as the machine does, and they are invisible from an address.

Why a machine is not an LTL shipment

People try. The tariffs make it expensive on purpose, because a long or heavy single piece takes trailer space that would otherwise carry twenty other customers’ freight. On 2026-07-28 we also put a skid-mounted machine through our own calculator to show where the parcel and pallet path ends.

Length charges from the FedEx Freight 100-Y rules tariff published at fedexfreight.com, effective 2026-01-05 and read 2026-07-28, the Estes accessorial charges sheet published at estes-express.com, effective 2025-11-17 and read 2026-07-28 and the Old Dominion accessorial services sheet published at odfl.com for tariff ODFL 100-Q, effective 2026-01-07 and read 2026-07-28; final row quoted through the SMKlog calculator on 2026-07-28, Newark, NJ 07102 to Los Angeles, CA 90021.
SituationWhat is publishedAmount
A single piece 8 ft or longer, FedEx Freight item 525Over length charge added to the transport charge$375.00
A single piece 12 ft or longer, FedEx Freight item 530Extreme length charge, rising with each band$775.00 and above
A single piece 20 ft or longer, Estes item 670-10Overlength charge per shipment$1,000.00
A single piece 20 ft or longer, Old Dominion item 670-5Overlength charge per shipment$1,300.00
60 x 48 x 48 in machine at 600 lbQuoted through our own calculator on the Newark to Los Angeles laneNo parcel rates, commercial freight review

Those charges sit on top of a class rate that is already unfavourable for machinery, which tends to be dense in some places and hollow in others. Once a machine is long enough to attract the top band, a flatbed or step deck priced as its own move is usually both cheaper and safer, and it comes with tie-down responsibility resting where it belongs.

Nobody publishes a heavy haul rate

There is no tariff to look up here, and any page offering you a per-mile figure for an excavator is guessing. The price is built from the trailer type, the permit fees for each state on the route, whether escorts or a survey are required, and how long the machine ties up the equipment. Send the dimensions, the weight and the two sites and a person will come back with a real number.

Get a machine priced If it can be crated instead If it fits on a pallet after all

Heavy haul questions

When does a machine need an oversize permit?

When it exceeds the federal standards the Federal Highway Administration publishes: 80,000 lb gross, 20,000 lb on a single axle, 34,000 lb on a tandem axle, or 102 in wide. Height and length are set by the states rather than federally, with state height limits generally falling between 13 ft 6 in and 14 ft 6 in.

Who arranges the permits?

The carrier does, and the cost lands on your invoice. Permits are issued by each state the load crosses, so a long route can mean several applications with different lead times, and that lead time is usually what fixes the collection date.

Can I send a small machine as LTL freight?

Only if it is short. A single piece of eight feet or more attracts $375.00 at FedEx Freight and $300.00 at Estes before any transport charge, and the bands climb steeply from there. A 60 x 48 x 48 in unit at 600 lb returned no parcel rates in our calculator on 2026-07-28 and opened a freight review.

What weight should I give the carrier?

The operating weight as the machine will travel, including fluids, counterweights and attachments. A brochure shipping weight understates it, and the correction happens at a scale house rather than in your favour.

Oversize references